Compressed air plant
There are a wide range of tools and plant on construction sites that use compressed air as their power source. The advantage that this equipment has is that the power source is very mobile and so they can be easily handled, which can be beneficial on isolated sites or in confined spaces.
The type of plant will depend on the nature of the work involved. The type of compressed air system can be either:
- Local: The compressor unit, with air-receiving tank, is mounted on a mobile unit for moving around the site.
- Centralised: A larger, semi-permanent compressor house is built to accommodate the plant and a network of air pipes taken to various outlet points.
The two main types of compressor are the reciprocating or piston type and the rotary impeller type.
 Reciprocating compressor
This can be either single stage or multi-stage:
- Single stage: Air is drawn into the cylinder and a piston compresses it in one stroke.
- Multi-stage: Air passes through a series of cylinders, each of which contains air at increasing pressures.
Multi-stage compressors have the advantage of giving greater efficiency, and are suitable for high pressures and high volumes of air. This makes them useful for centralised plant, as the amount of compressed air can be as much as 130 m3 per minute.
 Rotary compressor
These consist of a high-speed rotor mounted in a cylinder. Air is drawn in from an intake port by centrifugal force and exits through the delivery port when the required pressure has been achieved. Air receivers store the compressed air as it leaves the high pressure cylinder and minimise pressure fluctuations.
The four basic types of tools are:
- Concrete breakers (jack hammer): These are used for breaking up road surfaces. They consume air at a rate of 10-20 m3/min, and typically weigh 15-40 kg. They are flexible in terms of being able to be fitted with a variety of heads for different requirements.
- Pneumatic picks: Similar to concrete breakers but smaller and lighter. Typically they have an air consumption rate of around 6 m3/min.
- Backfill rammers: Used for backfilling trenches and have a consumption rate of around 10 m3/min.
- Chipping, caulking, riveting hammers: Small, lightweight tools with low air consumption of around 0.5 m3/min.
- Hammer drills: Used for wet or dry drilling, and commonly used for drilling rock or concrete. A rotary motion is generated by the piston, which produces the hammer action. Typically they have an air consumption rate of 5-10 m3/min.
- Rock drills: Larger and heavier than hammer drills, they are and commonly used for tunneling and quarry drilling. Their weight often necessitates the use of a frame support. They have an air consumption rate of around 15-24 m3/min.
These are powered by air motors with rotary sliding vanes. Common examples include; chainsaws, circular saws and wood-boring machines.
Other common tools include:
- Concrete vibrators.
- Concrete-placing and spraying equipment.
- Jacket-type silencers (these are often used as a means of dampening the noise created by compressed air equipment).
- Paint-spraying equipment.
- Pile-driving equipment.
- Road compactors.
- Sump pumps.
 Related articles on Designing Buildings Wiki
- Bituminous mixing and laying plant.
- Cherry pickers.
- Concreting plant.
- Construction plant.
- Construction tools.
- Crane supports.
- Earth-moving plant.
- Equipment in buildings.
- Excavating plant.
- Forklift truck.
- Hand-arm vibration syndrome.
- Lift table.
- Pallet jack.
- Power float.
- Pumps and dewatering equipment.
- Road sweeper.
- Types of crane.
 External references
- ‘Introduction to Civil Engineering Construction’ (3rd ed.), HOLMES, R., The College of Estate Management, (1995)
Featured articles and news
What will the General Data Protection Regulations (GDPR) mean for you when they come into force in May?
Business Secretary chairs a new taskforce to monitor and advise on mitigating the impacts of Carillion’s liquidation.
Sir John Armitt is appointed the new chair of the National Infrastructure Commission.
High quality and high density homes - is it what we need or is it storing up trouble?
Government announces its intention to strengthen planning rules to protect music venues and neighbours.
National Audit Office reports that there is little evidence that PFI offers better value than other forms of contracting.
What is liquidation and how does it apply to contractors in the construction industry?
Scrutiny is placed on Carillion's controversial 2013 decision to extend subcontractor payment terms to 120 days.
RSHP unveil their involvement in a boundary crossing which will provide a new entry point into Hong Kong.
With PFI currently under the spotlight due to Carillion, this introductory article explains what they are.
Estimates suggest that up to 30,000 small firms could be at risk of non-payment as a result of Carillion's collapse.