Last edited 03 Feb 2021

Tilt up construction


[edit] Introduction

This cost-effective building technique can produce a shorter completion time for construction projects. The main aspect of tilt-up construction that makes it unique is the way that the concrete structural supports, columns, and walls are created. These elements are all formed on the ground and then tilted into a vertical position with the assistance of a crane.

[edit] The tilt-up construction process

Due to its complexity, the process for this type of construction requires significant planning and organisation. Specific steps must be taken to ensure success:

Once the concrete floor slab has cured, the process of creating wall sections can begin. Typically, fiber boards or high-quality plywood are used to create forms for a project. However, steel or aluminum forms can also be used. Engineered blueprints help guide carpenters so that they know how to construct each element. Architectural features are incorporated into each element as well as the openings for windows and doors. Important construction items like studs, attachment plates and gussets are placed inside each form in preparation for pouring concrete.

The next step is crucial as it ensures the new concrete casts do not bond with the floor slab. A special chemical spray is used on the surface of the forms. Without this critical step, costly damage could occur. It's important to properly apply the correct chemical during this process.

After the bond breaker spray is used, steel rebar is constructed into a grid pattern inside of each form. Once finished, concrete is poured into each form to meet the specifications dictated by the blueprints for the building. When the curing process has completed, the forms are removed. The last step involves the attachment of rigging onto each section so that a crane can tilt or lift each panel into place.

These tilt-up structures can be extremely heavy, weighing more than 100,000 pounds. Headed studs and steel plates are used to connect the newly-formed concrete structures with the floor and roof. Some of these concrete structures may be used on the inside of the building structure as sheer walls. This helps provide extra reinforcement for any upper floors and the roof.

Insulation can also be used on these concrete panels. One method is to place it between two concrete layers during the casting process or to apply it either side of the concrete panels after they've been erected. One advantage of this type of construction is that it is fire resistant. Also, during the design process, plans can be designed so that the concrete slabs sag inward, which helps minimize the possibility of a complete collapse.

[edit] Typical uses

Tilt-up construction was first being used in America during the early 1900s. However, erection of the concrete slabs was completed with the assistance of tilt tables instead of cranes. During the construction boom after World War II, the popularity of tilt-up construction began to spread.

Warehouses were the most popular buildings being built after the tilt-up process was first introduced. Today, many types of buildings are created using this technique, including; hotels, industrial sheds, houses, offices and schools, and they can be single-story or multi-story structures.

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