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Last edited 06 Nov 2017
Pipework defects, ventilation and airflow rates
The article originally appeared as Technical answers: Pipework defects, ventilation and airflow rates published in April 2016, written by Jayne Sunley, Information Manager at BSRIA.
 Foam insulation
Could foam insulation be the reason we are experiencing problems with pitting on copper pipework leading to leaks? The copper pipework in question is a chilled water service covered in phenolic foam which is only 4-5 years old. Could the vapour seal on the insulation be damaged leading to condensation forming on the pipe causing pitting and pin-holes?
In order to prove that insulation is the problem you need to establish with certainty that the perforations are from outside to inside and could not have been influenced by other sources of leakage such as weeping joints of previous pinholes. It would also be worth looking at the insulation manufacturer’s guidance to see whether it is the correct grade and has been applied properly.
Sometimes there is a protective paper on the inside of the insulation that should not be removed, other manufacturers use an invisible coating or, for steel pipes, may recommend that a protective coating is applied to the pipe prior to installation.
 Stress fractures
Stress fractures are the most common defect and are caused by excessive application of adhesive and/or the application of mechanical stress to the joint prior to the adhesive fully curing. This often happens because the pipes and fittings to be connected are slightly misaligned but can be pushed together.
A typical stress fracture is a longitudinal crack in the pipe, starting from inside the fitting, or at least near to the fitting. Longitudinal cracks in the middle of a length of pipe are more likely a consequence of impact damage or the pipe being dropped prior to installation.
Cracks may be not readily visible until water starts to appear. Once a crack is suspected then the methods applied by ANS using crack detection fluid can be useful to observe the extent of the crack. More detailed investigation requires the affected section is cut out and sectioned for microscopic examination of both the inside and outside surfaces. Further sections can then be cut to separate the material either side of the crack and examine the fracture surfaces.
 Ventilation air speed in ducting
There are no regulations in the UK about air velocities in ductwork, however there are recommendations. The BSRIA publication Rules of Thumb gives recommendations for different applications, for example in offices, 6.0 m/s in main ducts, and 5.5 m/s in branch ducts.
While airtightness is certainly a requirement of a dwelling or room, to the best of our knowledge there are no specific requirements or limits on individual light fittings. However, each penetration in the ceiling will provide a potential air leakage path and will add to the total leakage. As such, contractors may wish to be sure that if they install a significant number of light fittings they will not exceed the total permitted for the space.
Also, the better the light fitting the more leeway there may be for other items to leak while remaining within the overall total allowance. In practice, leakage through fittings will be very dependent on the ceiling material as well as the care of the fitter but leakage rates do give at least an initial baseline.
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