Failure of cast iron beams
Many buildings utilising cast iron (CI) continue to give good service with adequate reliability when used in a risk assessed manner and current best practice documents. As is normal with this type of beam, there is rarely any apparent warning of imminent collapse.
Certain combinations of actions may lead to an unsafe situation that should be investigated by a competent structural engineer. These situations include:
- Additional loading on a CI beam, typically arising from further deadweight added since original completion. The unregulated increase of load on a structure should always be a matter of concern.
- Long-standing ingress of water leading to corrosion, deterioration of the concrete infill, and loss of any composite action. Extended basements or roof garden arrangements are particularly prone to this action.
- The beams working at high levels of stress as originally installed. This is more likely in a domestic structure where the beam may have been sized by rule of thumb.
Professionals working in this field, or with clients responsible for property of this type and era, should be aware of these issues and be ready to advise the relevant parties of the need for a structural risk assessment if the identified conditions exist.
[edit] Related articles on Designing Buildings Wiki
- Brittle fracture.
- Cast iron.
- Conservation of Architectural Ironwork.
- Defects in construction.
- Degradation of construction materials.
- Failure of metals.
- Flat roof defects.
- Girder.
- Graphitisation.
- Iron.
- Metal.
- Roofing defects.
- Rust.
- Structural failures.
- Structural steelwork.
- Tension.
- Weathering steel.
Featured articles and news
Male construction workers and prostate cancer
CIOB and Prostate Cancer UK encourage awareness of prostate cancer risks, and what to do about it.
The changed R&D tax landscape for Architects
Specialist gives a recap on tax changes for Research and Development, via the ACA newsletter.
Structured product data as a competitive advantage
NBS explain why accessible product data that works across digital systems is key.
Welsh retrofit workforce assessment
Welsh Government report confirms Wales faces major electrical skills shortage, warns ECA.
A now architectural practice looks back at its concept project for a sustainable oceanic settlement 25 years on.
Copyright and Artificial Intelligence
Government report and back track on copyright opt out for AI training but no clear preferred alternative as yet.
Embedding AI tools into architectural education
Beyond the render: LMU share how student led research is shaping the future of visualisation workflows.
Why document control still fails UK construction projects
A Chartered Quantity Surveyor explains what needs to change and how.
Inspiration for a new 2026 wave of Irish construction professionals.
New planning reforms and Warm Homes Bill
Take centre stage at UK Construction Week London.
A brief run down of changes intentions from April in an onwards.
Reslating an ancient water mill
A rare opportunity to record, study and repair early vernacular roofs.
CIOB Apprentice of the Year 2025/26
Construction apprentice from Lincoln Mia Owen wins this years title.
Insulation solutions with less waste for a circular economy
Rob Firman, Technical and Specification Manager, Polyfoam XPS explains.
Recycled waste plastic in construction
Hierarchy, prevention to disposal, plastic types and approaches.
UK Net Zero Carbon Buildings Standard V1 published
Free-to-access technical standard to enable robust proof of a decarbonising built environment.





















