Failure of cast iron beams
Many buildings utilising cast iron (CI) continue to give good service with adequate reliability when used in a risk assessed manner and current best practice documents. As is normal with this type of beam, there is rarely any apparent warning of imminent collapse.
Certain combinations of actions may lead to an unsafe situation that should be investigated by a competent structural engineer. These situations include:
- Additional loading on a CI beam, typically arising from further deadweight added since original completion. The unregulated increase of load on a structure should always be a matter of concern.
- Long-standing ingress of water leading to corrosion, deterioration of the concrete infill, and loss of any composite action. Extended basements or roof garden arrangements are particularly prone to this action.
- The beams working at high levels of stress as originally installed. This is more likely in a domestic structure where the beam may have been sized by rule of thumb.
Professionals working in this field, or with clients responsible for property of this type and era, should be aware of these issues and be ready to advise the relevant parties of the need for a structural risk assessment if the identified conditions exist.
[edit] Related articles on Designing Buildings Wiki
- Brittle fracture.
- Cast iron.
- Conservation of Architectural Ironwork.
- Defects in construction.
- Degradation of construction materials.
- Failure of metals.
- Flat roof defects.
- Girder.
- Graphitisation.
- Iron.
- Metal.
- Roofing defects.
- Rust.
- Structural failures.
- Structural steelwork.
- Tension.
- Weathering steel.
Featured articles and news
UKCW London to tackle sector’s most pressing issues
AI and skills development, ecology and the environment, policy and planning and more.
Managing building safety risks
Across an existing residential portfolio; a client's perspective.
ECA support for Gate Safe’s Safe School Gates Campaign.
Core construction skills explained
Preparing for a career in construction.
Retrofitting for resilience with the Leicester Resilience Hub
Community-serving facilities, enhanced as support and essential services for climate-related disruptions.
Some of the articles relating to water, here to browse. Any missing?
Recognisable Gothic characters, designed to dramatically spout water away from buildings.
A case study and a warning to would-be developers
Creating four dwellings... after half a century of doing this job, why, oh why, is it so difficult?
Reform of the fire engineering profession
Fire Engineers Advisory Panel: Authoritative Statement, reactions and next steps.
Restoration and renewal of the Palace of Westminster
A complex project of cultural significance from full decant to EMI, opportunities and a potential a way forward.
Apprenticeships and the responsibility we share
Perspectives from the CIOB President as National Apprentice Week comes to a close.
The first line of defence against rain, wind and snow.
Building Safety recap January, 2026
What we missed at the end of last year, and at the start of this...
National Apprenticeship Week 2026, 9-15 Feb
Shining a light on the positive impacts for businesses, their apprentices and the wider economy alike.
Applications and benefits of acoustic flooring
From commercial to retail.
From solid to sprung and ribbed to raised.
Strengthening industry collaboration in Hong Kong
Hong Kong Institute of Construction and The Chartered Institute of Building sign Memorandum of Understanding.
A detailed description from the experts at Cornish Lime.























