Difference Between Galvanized and Galvalume Steel
Galvanized steel and galvalume steel are widely used in our daily life for roofs and wall panels, etc. Both have strong corrosion resistance and smooth and shiny surface. So what’s the difference between them and which one is better for your projects?
- Coating: The main difference between galvalume and galvanized steel is the protective coating. Galvanized steel is coated with pure zinc coating. While galvalume has a Al-Zn coating, that is 55% aluminium, 43.4% zinc, and 1.6% silicone. The aluminium in the galvalume coating helps to better protect the panels against corrosion in certain environments.
- Appearance: Galvalume steel is generally considered to have a better appearance when compared to galvanized steel. The two coatings’ differences are subtle, but galvalume offers a smoother appearance with 'spangles', and its base colour is silver-white. A galvanized coating is more rough.
- Corrosion resistance: Based on their substrates, the special coating structure of galvalume makes it more resistant to corrosion than galvanized. Generally, the corrosion resistance of galvalume steel is 6 to 8 times that of galvanized steel, especially in acid rain. It can guarantee no rust for 20 years.
- Atmospheric corrosion resistance: In the harsh marine environment, rural and industrial environment, the corrosion resistance of galvalume steel is better than that of galvanized steel.
- Adaptability to humidity: the Cleveland condensation experiment shows that the humidity and corrosion resistance of galvalume steel sheet is 5-6 times better than that of galvanized steel sheet.
- Heat resistance: The heat resistance of galvalume steel is better than that of galvanized steel. The galvalume steel sheet can withstand a temperature of 677 , and often works at 315 without discolouration.
- Generally, cold galvanized steel can last 5-10 years and hot-dipped galvanized steel sheet has a lifespan of 20-30 years, mainly depending on the zinc layer thickness. The base steel will be damaged as the zinc layer is all corroded. But due to aluminium’s excellent prevention of corrosion, the galvalume steel has a lifespan about twice that of traditional galvanized steel.
- Applications: Galvalume is ideal for humid and hot environments, commercial buildings, residential homes, storage units, and more. Galvanized metal is better suited to dry climates free of major air pollution or pooling water. The aluminum in galvalume will corrode with exposure to alkalines, which can cause the metal to degrade and lose its strength.
- Price: Due to better performance and fewer qualified manufacturers, galvalume steel price has a higher than that of galvanized metal.
[edit] Related articles on Designing Buildings
Featured articles
Check out some of the best features and news from Designing Buildings as well as key stories from around the web.
Building Safety Act implementation in Wales
CIAT to host industry panel on 26 June.
New and updated CLC building safety guidance.
New UK National Buildings Database.
Building Safety Wiki Interviews
Chief executive of the British Woodworking Federation.
Planning condition discharge in England and Wales
A brief explanation from a building compliance expert, with further links.
Overheating guidance and tools for building designers
Guidance for dealing with element of building fabric control that have increasing importance.
Shading for housing, a design guide
From the Good Homes Alliance and British Blind and Shutter Association.
UK Standard Skills Classification (SSC)
A shared framework for describing skills needs.
Social media ban consultation comes to close
CIOB urges UK Government to consider social media’s role in careers guidance in ban debate.
The latest of eight Skills England apprenticeship units
The addition of battery manufacturing welcomed by ECA with a warning about the risks of fast-tracked apprenticeship units.
Building Control Independent Panel final report
A precis of a key report led by Dame Hackitt with full recommendations and link to the government response.
















