Polystyrene
Polystyrene is made by stringing together, or polymerising, styrene, a building-block chemical used in the manufacture of many products. Natural styrene occurs in small amounts in foods such as strawberries, cinnamon, coffee, peanuts and beef.
Synthetic styrene, which comprises most of the global styrene, is made from ethylbenzene, which is a monocyclic aromatic hydrocarbon, it is a key product in the petrochemical industry as it produces styrene, used in plastic manufacture, particularly to produce polystyrene.
Other forms of polystyrene are expanded polystyrene (EPS) and extruded polystyrene, which are used extensively in insulation and previously packaging products because buy volume it can be over % air. To produce EPS a blowing agent (also called pneumatogens) is applied to the liquid material, to create a cellular structure, increasing thermal and acoustic insulation, as well as its stiffness whilst reducing density. These blowing agents work in a variety of ways, essentially mechanically, physically, chemically or in combination, some blowing agents have been banned, such as CFCs leading to other approaches, today Pentane is a common blowing agent used in the production of EPS.
To improve its performance in fire flame retardants maybe added, one common one is Hexabromocyclododecane (HBCD) promotes increased fire resistance, particularly in EPS. In the early 2000's HBCD was added to the Stockholm Convention list of on Persistent Organic Pollutants, which started with 12, known as the dirty dozen, later expanded to a little over 20.
Importantly although polystyrene can be classified as either a thermoset plastic or a thermoplastic, EPS and XPS are classified as thermoplastics, meaning they can in theory be melted down and recycled so long as any site contamination and collection issues are overcome.
Polystyrene is a versatile plastic that is used in a number of different forms to make a wide variety of consumer products:
- As a hard, solid plastic, it is often used in products that require transparency, such as food packaging and in many products related to medicine and laboratories.
- When combined with colourants, additives or other plastics, polystyrene is used to make appliances, electronics, automobile parts, toys, gardening pots and equipment, and so on.
- When made into a foam material, called expanded polystyrene (EPS) or extruded polystyrene (XPS), it is valued for its insulating and cushioning properties. Foam polystyrene can be more than 95% air and is widely used to make home and appliance insulation, lightweight protective packaging, surfboards, food service and food packaging, automobile parts, roadway and roadbank stabilisation systems, and so on.
[edit] Related articles on Designing Buildings
Featured articles and news
Do you take the lead in a circular construction economy?
Help us develop and expand this wiki as a resource for academia and industry alike.
Warm Homes Plan Workforce Taskforce
Risks of undermining UK’s energy transition due to lack of electrotechnical industry representation, says ECA.
Cost Optimal Domestic Electrification CODE
Modelling retrofits only on costs that directly impact the consumer: upfront cost of equipment, energy costs and maintenance costs.
The Warm Homes Plan details released
What's new and what is not, with industry reactions.
Could AI and VR cause an increase the value of heritage?
The Orange book: 2026 Amendment 4 to BS 7671:2018
ECA welcomes IET and BSI content sign off.
How neural technologies could transform the design future
Enhancing legacy parametric engines, offering novel ways to explore solutions and generate geometry.
Key AI related terms to be aware of
With explanations from the UK government and other bodies.
From QS to further education teacher
Applying real world skills with the next generation.
A guide on how children can use LEGO to mirror real engineering processes.
Data infrastructure for next-generation materials science
Research Data Express to automate data processing and create AI-ready datasets for materials research.
Wired for the Future with ECA; powering skills and progress
ECA South Wales Business Day 2025, a day to remember.
AI for the conservation professional
A level of sophistication previously reserved for science fiction.
Biomass harvested in cycles of less than ten years.
An interview with the new CIAT President
Usman Yaqub BSc (Hons) PCIAT MFPWS.
Cost benefit model report of building safety regime in Wales
Proposed policy option costs for design and construction stage of the new building safety regime in Wales.
Do you receive our free biweekly newsletter?
If not you can sign up to receive it in your mailbox here.























