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Last edited 26 Aug 2022

Advanced manufacturing

'Advanced manufacturing' is a very broad term that refers to a range of modern techniques and practices involving the latest developments in technology.

It includes all aspects of the manufacturing process from design through to production and is commonly described as including (amongst many others) advanced forms of:

Materials.
Computer aided design and computer aided manufacturing (CAD/CAM).
Offsite manufacturing.
Prefabrication and preassembly.
Automation, robotics and other intelligent production systems.
High precision technologies: Laser processing, electrical machining and mechanical machining.
Modelling techniques such as building information modelling and finite element modelling.
3D printing (additive manufacturing).
Sustainable and green technologies and processes.

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"Advanced manufacturing" refers to the use of cutting-edge technologies, processes, and techniques to improve the manufacturing industry's efficiency, productivity, and product quality. It encompasses various innovations that have revolutionized how products are designed, produced, and distributed. Here are some key aspects of advanced manufacturing:

1. **Automation and Robotics**: Advanced manufacturing often involves the integration of automation and robotics to perform tasks that were traditionally done by human workers. This can lead to increased production speed, reduced errors, and improved workplace safety.

2. **Additive Manufacturing (3D Printing)**: Additive manufacturing, commonly known as 3D printing, allows for the creation of complex parts and prototypes by adding material layer by layer. It enables rapid prototyping, customization, and reduced material waste.

3. **Digital Twin Technology**: Digital twins are virtual representations of physical products or processes. They allow manufacturers to simulate and optimize the entire product lifecycle, from design and production to maintenance and performance analysis.

4. **Advanced Materials**: The development and use of advanced materials, such as composites, nanomaterials, and smart materials, can result in products with enhanced properties, such as strength, durability, and conductivity.

5. **Internet of Things (IoT)**: IoT involves connecting physical devices and equipment to the internet, enabling real-time data collection, monitoring, and analysis. In manufacturing, IoT can lead to predictive maintenance, better supply chain management, and improved operational efficiency.

6. **Artificial Intelligence (AI)**: AI technologies, including machine learning and predictive analytics, can help manufacturers make data-driven decisions, optimize processes, and identify patterns that might be difficult for humans to detect.

7. **Advanced Data Analytics**: Advanced manufacturing relies on data analytics to extract valuable insights from large datasets. This can lead to improved quality control, better demand forecasting, and optimized production processes.

8. **Lean Manufacturing and Continuous Improvement**: These principles focus on eliminating waste, improving efficiency, and constantly seeking ways to enhance processes. Technologies like AI and data analytics play a role in identifying areas for improvement.

9. **Sustainability and Circular Economy**: Advanced manufacturing techniques often incorporate sustainable practices, such as recycling and using environmentally friendly materials, to reduce the environmental impact of production.

10. **Collaborative Manufacturing**: Collaboration between humans and robots or between different manufacturers is becoming more common. This can involve co-robots working alongside human workers or different companies collaborating to create complex products.

11. **Flexible Manufacturing Systems**: Modern manufacturing systems are designed to be adaptable to changes in demand, enabling quick adjustments to production lines and product variations.

12. **Supply Chain Digitalization**: Digital tools can help optimize supply chain management, ensuring that raw materials and components are sourced efficiently and delivered on time.

Advanced manufacturing is transforming industries across the board, from aerospace and automotive to electronics and consumer goods. Its adoption can lead to improved product quality, reduced costs, increased innovation, and enhanced competitiveness on a global scale.