Designing Buildings - User contributions [en]

Beam and Infill Suspended Floors

2017-10-05T16:48:38Z

Jablite:

By Steve Broadhurst, Technical and NPD Manager, Jablite

=== Beam and block floor construction methods – a historical perspective ===

Suspended beam and block floor construction has been an increasing popular option for house-builders since the 1970s – and this structural option now has a market share of approximately 40%.

[[File:Block-and-beam-floor.jpg|520px|link=File:Block-and-beam-floor.jpg]]

The structure’s basic design has remains unchanged – T-shaped precast concrete beams are laid in rows suspended on the inner leaf of the main walls. The gaps between the beams are then infilled with blocks.

In the earliest iterations of this system, the block material was usually concrete. Now, increasingly, architects and construction companies are specifying materials with more attractive insulating properties – and which are also easier to install.

=== Using insulating block infill – getting the best of best worlds ===

Specifying insulating materials for block infill is a win-win option. Structural integrity isn’t compromised, but thermal performance is vastly improved. Additionally, many insulating materials are, by definition, light in weight. This means they can be speedily and easily installed by trained workers – and are safer to handle.

Thermal performance can be improved even further by placing a separate insulating sheet between the beam tops and the floor screed or topping

In summary, insulating block infill materials offer:

* Enhanced thermal performance
* Increased speed of installation
* Reduced Health & Safety risk for the installer

[[File:Quickfloor.jpg|520px|link=File:Quickfloor.jpg]]

=== Insulating block infill materials are also driving a step change in structural design ===

Until relatively recently, infill blocks would be designed to lie flush with the tops of the concrete beams with the volume of the insulating panel beneath the beam. However, improvements in design mean that increasingly, we’re seeing insulating layers being designed to lie between-and-over the concrete beams.

A new development from Jablite is the [http://www.jablite.co.uk/application/all-in-one-thermal-floor-system/ All-in-One Thermal Floor System] which removes the requirement for an additional sheet of insulation.

[[File:AIO-clean-pic-1.jpg|521px|link=File:AIO-clean-pic-1.jpg]]

=== What’s the difference between a self-bearing and a non-self-bearing system? And why does it matter? ===

In a self-bearing structure the concrete beams alone provide the final strength of the floor independently of infill blocks and the structural topping.

In a non-self-bearing structure, load is shared with the concrete topping cast directly over the tops of the suspended concrete beams.

Specifications for suspended Beam and Block floor systems are covered by the harmonised European Standard BS EN 15037 which is published in parts 1 to 5:

Part 1 Beams

Part 2 Concrete Blocks

Part 3 Clay Blocks

Part 4 Expanded Polystyrene Blocks

Part 5 Lightweight Blocks for simple formwork

In addition to the beam and block / infill specification, consideration must also be given to the floor finish. This will largely be dependent on the type of substrate, the beam and infill system used and whether that system is deemed to be self-bearing or non-self-bearing as defined in BS EN 15037-1.

=== It’s important to consider the performance parameters of each element of a self-bearing beam and insulating infill system ===

Pre-stressed concrete beams are designed to span the required suspended floor distances and be capable of withstanding the applied loads as a self-bearing specification. Suspended floor system providers will design the beam layouts to suit each specific application to ensure the system performs structurally.

Suspended concrete beams provide two specific support or bearing points.

[[File:Suspended_2_.png|link=File:Suspended_2_.png]][[File:2nd_image.jpg|link=File:2nd_image.jpg]]

Floor system designs and the products specification used will transfer loads to the beams in different ways, e.g. via point a) or point b) or a combination of points a) and b).

The final beam layout will play an important part in the U-value assessment of each design. An assessor will look at the beam centre ratio – and will use this to calculate the design’s percentage of concrete versus insulation.

Some system providers hold independent certificates for their product offer.

[[File:Bba-logo.png|100px|link=File:Bba-logo.png]]

BBA, for example, provides indicative U-value and Psi values. But, while these indicative numbers are useful, it’s important that the precise thermal performance of each floor is assessed on its own merit during the design phase.

=== There are two types of EPS panel defined in BS EN 15037-4 ===

Insulating infill blocks are designed to provide best thermal performance, bear the footfall loads imposed during installation and withstand both the short- and long-term loads imposed during the life of the building. BS EN 15037-4 outlines the required performance criteria for Expanded Polystyrene (EPS) Infill Panels – and it covers two types, R1 and R2.

R1 panels perform no mechanical function to the final floor system, but may act as formwork during construction of the floor.

These are generally supplied as two-part systems comprising infill panels and separate insulation over sheet or beam cap/cover – Figures 1 and 2.

[[File:Fig 1 Infill.JPG]]

R2 panels contribute to the mechanical function of the final floor system. They must be supplied as a single piece product to meet the requirements of BS EN 15037-4 – Figure 3.

[[File:Fig 3 Infill.JPG]]

Suspended concrete beams provide two specific support or bearing points – Figure 4. Floor system design and the product specification used will transfer loads to the beams in different ways, e.g. via point a) or point b) or a combination of points a) and b).

[[File:Fig 4 Infill.JPG]]

The type of panel chosen will have implications for the specification of the floor wearing surface above. This will be a timber deck, or a structural or non-structural concrete topping – and options will be defined by the type of floor system specified and the imposed loads of the building. The specification of the insulating infill panels chosen will also be a factor.

=== NHCB guidelines are evolving too ===

NHBC provides detailed guidance documents for suspended beam and infill floor systems and the accepted toppings that can be used to finish the construction. Structural screeds will be reinforced by way of either, micro fibre, macro fibre, steel fibre or steel mesh.

A recent change to NHBC requirements means that micro-fibre concrete toppings are no longer recommended over non-load bearing blocks and Type R1 insulating infill panels. The industry is currently working towards a wider range of suitable reinforced concrete toppings to assist designers and specifiers meet NHBC requirements.

[[File:NHBC.png|link=File:NHBC.png]]

=== In conclusion… ===

… the use of suspended beam and insulating infill panels is increasing for all the obvious reasons – speed of install, thermal performance, enhanced junction performance, health and safety benefits for the installer. Independently tested and certified products/systems are available and in most cases accepted for use by NHBC.

--[[User:Jablite|Jablite]]

= Find out more =

=== Related articles on Designing Buildings Wiki ===

* Aerogel insulation for buildings.
* Cavity wall insulation
* Celotex RS5000 PIR insulation.
* Conventions for U-value calculations (2006 edition) BR 443.
* Designing out unintended consequences when applying solid wall insulation FB 79.
* Hempcrete.
* Insulation.
* Insulation for ground floors.
* Phase change materials.
* Polyurethane spray foam in structurally insulated panels and composite structures.
* Solid wall insulation.
* Sound insulation.
* The building insulation market.
* Transparent insulation.

File:Fig 4 Infill.JPG

2017-10-05T16:44:28Z

Jablite:

File:Fig 3 Infill.JPG

2017-10-05T16:43:54Z

Jablite:

File:Fig 1 Infill.JPG

2017-10-05T16:42:50Z

Jablite:

User:Jablite

2017-09-28T14:09:26Z

Jablite:

Jablite is a leading UK manufacturer and supplier of EPS (expanded polystyrene) products for insulation and civil engineering applications and has developed a wide range of BBA-certified insulation products for roofs, walls and floors.

Technical expertise, new product development and delivering world-class customer service underpin our strategic planning and our day-to-day actions. Jablite is a dynamic, forward-looking business that is focussed on a sustainable future.

With our sister company, Styropack, we have five manufacturing sites. These are positioned to give us excellent coverage of the UK, they are in Aberdeen, Howden, Blackburn, Belvedere and Ford on the Sussex coast.

Jablite concentrates on large block mould production and Styropack is expert in shape moulding, producing everything from civil engineering products to fish boxes. All five sites manufacture to ISO 9001 and ISO 14001 standards.

Over the past five years, Jablite has pioneered innovation in insulation products; investing over £1 million in product development and winning funding competitions for innovative refurbishment products run by Innovate UK on behalf of the Department of Energy and Climate Change.

Articles by Jablite on Designing Buildings Wiki include:

* [[Beam_and_Infill_Suspended_Floors|Beam and Infill Suspended Floors]].
* [[Insulation_for_ground_floors|Insulation for ground floors]].
* [[Specifying_insulation_for_inverted_roofs|Specifying insulation for inverted roofs]].

User:Jablite

2017-09-28T14:08:46Z

Jablite:

Jablite is a leading UK manufacturer and supplier of EPS (expanded polystyrene) products for insulation and civil engineering applications and has developed a wide range of BBA-certified insulation products for roofs, walls and floors.

Technical expertise, new product development and delivering world-class customer service underpin our strategic planning and our day-to-day actions. Jablite is a dynamic, forward-looking business that is focussed on a sustainable future.

With our sister company, Styropack, we have five manufacturing sites. These are positioned to give us excellent coverage of the UK, they are in Aberdeen, Howden, Blackburn, Belvedere and Ford on the Sussex coast.

Jablite concentrates on large block mould production and Styropack is expert in shape moulding, producing everything from civil engineering products to fish boxes. All five sites manufacture to ISO 9001 and ISO 14001 standards.

Over the past five years, Jablite has pioneered innovation in insulation products; investing over £1 million in product development and winning funding competitions for innovative refurbishment products run by Innovate UK on behalf of the Department of Energy and Climate Change.

Articles by Jablite on Designing Buildings Wiki include:

* Beam and Infill Suspended Floors.
* Insulation for ground floors.
* Specifying insulation for inverted roofs.

Talk:Specifying insulation for inverted roofs

2017-09-11T15:57:29Z

Jablite:

Are the loads given in the introduction for AHU correct 73-90 kN/m² seem so large that I wonder whether a decimal point might be missing? (I.e 7.3-9.0 Knus/m²).

-bo

Thank you for your comment. The loads given are correct as this is specific to our high density product for inverted roofs application. I hope this answers your query. Many thanks,

Jablite Team

Beam and Infill Suspended Floors

2017-09-11T14:21:26Z

Jablite:

=== By Steve Broadhurst, Technical and NPD Manager, Jablite ===

=== Beam and block floor construction methods – a historical perspective ===

Suspended beam and block floor construction has been an increasing popular option for house-builders since the 1970s – and this structural option now has a market share of approximately 40%.

[[File:Block-and-beam-floor.jpg|520px|link=File:Block-and-beam-floor.jpg]]

The structure’s basic design has remains unchanged – T-shaped precast concrete beams are laid in rows suspended on the inner leaf of the main walls. The gaps between the beams are then infilled with blocks.

In the earliest iterations of this system, the block material was usually concrete. Now, increasingly, architects and construction companies are specifying materials with more attractive insulating properties – and which are also easier to install.

=== Using insulating block infill – getting the best of best worlds ===

Specifying insulating materials for block infill is a win-win option. Structural integrity isn’t compromised, but thermal performance is vastly improved. Additionally, many insulating materials are, by definition, light in weight. This means they can be speedily and easily installed by trained workers – and are safer to handle.

Thermal performance can be improved even further by placing a separate insulating sheet between the beam tops and the floor screed or topping

In summary, insulating block infill materials offer:

* Enhanced thermal performance
* Increased speed of installation
* Reduced Health & Safety risk for the installer

[[File:Quickfloor.jpg|520px|link=File:Quickfloor.jpg]]

=== Insulating block infill materials are also driving a step change in structural design ===

Until relatively recently, infill blocks would be designed to lie flush with the tops of the concrete beams with the volume of the insulating panel beneath the beam. However, improvements in design mean that increasingly, we’re seeing insulating layers being designed to lie between-and-over the concrete beams.

A new development from Jablite is the [http://www.jablite.co.uk/application/all-in-one-thermal-floor-system/ All-in-One Thermal Floor System] which removes the requirement for an additional sheet of insulation.

[[File:AIO-clean-pic-1.jpg|521px|link=File:AIO-clean-pic-1.jpg]]

=== What’s the difference between a self-bearing and a non-self-bearing system? And why does it matter? ===

In a self-bearing structure the concrete beams alone provide the final strength of the floor independently of infill blocks and the structural topping.

In a non-self-bearing structure, load is shared with the concrete topping cast directly over the tops of the suspended concrete beams.

Specifications for suspended Beam and Block floor systems are covered by the harmonised European Standard BS EN 15037 which is published in parts 1 to 5:

Part 1 Beams

Part 2 Concrete Blocks

Part 3 Clay Blocks

Part 4 Expanded Polystyrene Blocks

Part 5 Lightweight Blocks for simple formwork

In addition to the beam and block / infill specification, consideration must also be given to the floor finish. This will largely be dependent on the type of substrate, the beam and infill system used and whether that system is deemed to be self-bearing or non-self-bearing as defined in BS EN 15037-1.

=== It’s important to consider the performance parameters of each element of a self-bearing beam and insulating infill system ===

Pre-stressed concrete beams are designed to span the required suspended floor distances and be capable of withstanding the applied loads as a self-bearing specification. Suspended floor system providers will design the beam layouts to suit each specific application to ensure the system performs structurally.

Suspended concrete beams provide two specific support or bearing points.

[[File:Suspended 2 .png]][[File:2nd image.jpg]]

Floor system designs and the products specification used will transfer loads to the beams in different ways, e.g. via point a) or point b) or a combination of points a) and b).

The final beam layout will play an important part in the U-value assessment of each design. An assessor will look at the beam centre ratio – and will use this to calculate the design’s percentage of concrete versus insulation.

Some system providers hold independent certificates for their product offer.

[[File:Bba-logo.png|100px|link=File:Bba-logo.png]]

BBA, for example, provides indicative U-value and Psi values. But, while these indicative numbers are useful, it’s important that the precise thermal performance of each floor is assessed on its own merit during the design phase.

=== There are two types of EPS panel defined in BS EN 15037-4 ===

Insulating infill blocks are designed to provide best thermal performance, bear the footfall loads imposed during installation and withstand both the short- and long-term loads imposed during the life of the building. BS EN 15037-4 outlines the required performance criteria for Expanded Polystyrene (EPS) Infill Panels – and it covers two types, R1 and R2.

R1 panels perform no mechanical function to the final floor system, but may act as formwork during construction of the floor.

R2 panels contribute to the mechanical function of the final floor system.

The type of panel chosen will have implications for the specification of the floor wearing surface above. This will be a timber deck, or a structural or non-structural concrete topping – and options will be defined by the type of floor system specified and the imposed loads of the building. The specification of the insulating infill panels chosen will also be a factor.

NHCB guidelines are evolving too

NHBC provides detailed guidance documents for suspended beam and infill floor systems and the accepted toppings that can be used to finish the construction. Structural screeds will be reinforced by way of either, micro fibre, macro fibre, steel fibre or steel mesh.

A recent change to NHBC requirements means that micro-fibre concrete toppings are no longer recommended over non-load bearing blocks and Type R1 insulating infill panels. The industry is currently working towards a wider range of suitable reinforced concrete toppings to assist designers and specifiers meet NHBC requirements.

[[File:NHBC.png|link=File:NHBC.png]]

In conclusion…

… the use of suspended beam and insulating infill panels is increasing for all the obvious reasons – speed of install, thermal performance, enhanced junction performance, health and safety benefits for the installer. Independently tested and certified products/systems are available and in most cases accepted for use by NHBC.

File:2nd image.jpg

2017-09-11T14:20:22Z

Jablite:

File:Suspended 2 .png

2017-09-11T14:19:27Z

Jablite:

Beam and Infill Suspended Floors

2017-09-04T10:21:12Z

Jablite:

=== By Steve Broadhurst, Technical and NPD Manager, Jablite ===

=== Beam and block floor construction methods – a historical perspective ===

Suspended beam and block floor construction has been an increasing popular option for house-builders since the 1970s – and this structural option now has a market share of approximately 40%.

[[File:Block-and-beam-floor.jpg|520px|link=File:Block-and-beam-floor.jpg]]

The structure’s basic design has remains unchanged – T-shaped precast concrete beams are laid in rows suspended on the inner leaf of the main walls. The gaps between the beams are then infilled with blocks.

In the earliest iterations of this system, the block material was usually concrete. Now, increasingly, architects and construction companies are specifying materials with more attractive insulating properties – and which are also easier to install.

=== Using insulating block infill – getting the best of best worlds ===

Specifying insulating materials for block infill is a win-win option. Structural integrity isn’t compromised, but thermal performance is vastly improved. Additionally, many insulating materials are, by definition, light in weight. This means they can be speedily and easily installed by trained workers – and are safer to handle.

Thermal performance can be improved even further by placing a separate insulating sheet between the beam tops and the floor screed or topping

In summary, insulating block infill materials offer:

* Enhanced thermal performance
* Increased speed of installation
* Reduced Health & Safety risk for the installer

[[File:Quickfloor.jpg|520px|link=File:Quickfloor.jpg]]

=== Insulating block infill materials are also driving a step change in structural design ===

Until relatively recently, infill blocks would be designed to lie flush with the tops of the concrete beams with the volume of the insulating panel beneath the beam. However, improvements in design mean that increasingly, we’re seeing insulating layers being designed to lie between-and-over the concrete beams.

A new development from Jablite is the [http://www.jablite.co.uk/application/all-in-one-thermal-floor-system/ All-in-One Thermal Floor System] which removes the requirement for an additional sheet of insulation.

[[File:AIO-clean-pic-1.jpg|521px|link=File:AIO-clean-pic-1.jpg]]

=== What’s the difference between a self-bearing and a non-self-bearing system? And why does it matter? ===

In a self-bearing structure the concrete beams alone provide the final strength of the floor independently of infill blocks and the structural topping.

In a non-self-bearing structure, load is shared with the concrete topping cast directly over the tops of the suspended concrete beams.

Specifications for suspended Beam and Block floor systems are covered by the harmonised European Standard BS EN 15037 which is published in parts 1 to 5:

Part 1 Beams

Part 2 Concrete Blocks

Part 3 Clay Blocks

Part 4 Expanded Polystyrene Blocks

Part 5 Lightweight Blocks for simple formwork

In addition to the beam and block / infill specification, consideration must also be given to the floor finish. This will largely be dependent on the type of substrate, the beam and infill system used and whether that system is deemed to be self-bearing or non-self-bearing as defined in BS EN 15037-1.

=== It’s important to consider the performance parameters of each element of a self-bearing beam and insulating infill system ===

Pre-stressed concrete beams are designed to span the required suspended floor distances and be capable of withstanding the applied loads as a self-bearing specification. Suspended floor system providers will design the beam layouts to suit each specific application to ensure the system performs structurally.

The final beam layout will play an important part in the U-value assessment of each design. An assessor will look at the beam centre ratio – and will use this to calculate the design’s percentage of concrete versus insulation.

Some system providers hold independent certificates for their product offer.

[[File:Bba-logo.png|100px]]

BBA, for example, provides indicative U-value and Psi values. But, while these indicative numbers are useful, it’s important that the precise thermal performance of each floor is assessed on its own merit during the design phase.

=== There are two types of EPS panel defined in BS EN 15037-4 ===

Insulating infill blocks are designed to provide best thermal performance, bear the footfall loads imposed during installation and withstand both the short- and long-term loads imposed during the life of the building. BS EN 15037-4 outlines the required performance criteria for Expanded Polystyrene (EPS) Infill Panels – and it covers two types, R1 and R2.

R1 panels perform no mechanical function to the final floor system, but may act as formwork during construction of the floor.

R2 panels contribute to the mechanical function of the final floor system.

The type of panel chosen will have implications for the specification of the floor wearing surface above. This will be a timber deck, or a structural or non-structural concrete topping – and options will be defined by the type of floor system specified and the imposed loads of the building. The specification of the insulating infill panels chosen will also be a factor.

NHCB guidelines are evolving too

NHBC provides detailed guidance documents for suspended beam and infill floor systems and the accepted toppings that can be used to finish the construction. Structural screeds will be reinforced by way of either, micro fibre, macro fibre, steel fibre or steel mesh.

A recent change to NHBC requirements means that micro-fibre concrete toppings are no longer recommended over non-load bearing blocks and Type R1 insulating infill panels. The industry is currently working towards a wider range of suitable reinforced concrete toppings to assist designers and specifiers meet NHBC requirements.

[[File:NHBC.png|link=File:NHBC.png]]

In conclusion…

… the use of suspended beam and insulating infill panels is increasing for all the obvious reasons – speed of install, thermal performance, enhanced junction performance, health and safety benefits for the installer. Independently tested and certified products/systems are available and in most cases accepted for use by NHBC.

File:Bba-logo.png

2017-09-04T09:06:33Z

Jablite: uploaded a new version of "File:Bba-logo.png"

File:Bba-logo.png

2017-09-04T09:03:10Z

Jablite: uploaded a new version of "File:Bba-logo.png"

Beam and Infill Suspended Floors

2017-09-04T09:02:07Z

Jablite:

=== By Steve Broadhurst, Technical and NPD Manager, Jablite ===

=== Beam and block floor construction methods – a historical perspective ===

Suspended beam and block floor construction has been an increasing popular option for house-builders since the 1970s – and this structural option now has a market share of approximately 40%.

[[File:Block-and-beam-floor.jpg|520px|link=File:Block-and-beam-floor.jpg]]

The structure’s basic design has remains unchanged – T-shaped precast concrete beams are laid in rows suspended on the inner leaf of the main walls. The gaps between the beams are then infilled with blocks.

In the earliest iterations of this system, the block material was usually concrete. Now, increasingly, architects and construction companies are specifying materials with more attractive insulating properties – and which are also easier to install.

=== Using insulating block infill – getting the best of best worlds ===

Specifying insulating materials for block infill is a win-win option. Structural integrity isn’t compromised, but thermal performance is vastly improved. Additionally, many insulating materials are, by definition, light in weight. This means they can be speedily and easily installed by trained workers – and are safer to handle.

Thermal performance can be improved even further by placing a separate insulating sheet between the beam tops and the floor screed or topping

In summary, insulating block infill materials offer:

* Enhanced thermal performance
* Increased speed of installation
* Reduced Health & Safety risk for the installer

[[File:Quickfloor.jpg|520px|link=File:Quickfloor.jpg]]

=== Insulating block infill materials are also driving a step change in structural design ===

Until relatively recently, infill blocks would be designed to lie flush with the tops of the concrete beams with the volume of the insulating panel beneath the beam. However, improvements in design mean that increasingly, we’re seeing insulating layers being designed to lie between-and-over the concrete beams.

A new development from Jablite is the [http://www.jablite.co.uk/application/all-in-one-thermal-floor-system/ All-in-One Thermal Floor System] which removes the requirement for an additional sheet of insulation.

[[File:AIO-clean-pic-1.jpg|521px|link=File:AIO-clean-pic-1.jpg]]

=== What’s the difference between a self-bearing and a non-self-bearing system? And why does it matter? ===

In a self-bearing structure the concrete beams alone provide the final strength of the floor independently of infill blocks and the structural topping.

In a non-self-bearing structure, load is shared with the concrete topping cast directly over the tops of the suspended concrete beams.

Specifications for suspended Beam and Block floor systems are covered by the harmonised European Standard BS EN 15037 which is published in parts 1 to 5:

Part 1 Beams

Part 2 Concrete Blocks

Part 3 Clay Blocks

Part 4 Expanded Polystyrene Blocks

Part 5 Lightweight Blocks for simple formwork

In addition to the beam and block / infill specification, consideration must also be given to the floor finish. This will largely be dependent on the type of substrate, the beam and infill system used and whether that system is deemed to be self-bearing or non-self-bearing as defined in BS EN 15037-1.

=== It’s important to consider the performance parameters of each element of a self-bearing beam and insulating infill system ===

Pre-stressed concrete beams are designed to span the required suspended floor distances and be capable of withstanding the applied loads as a self-bearing specification. Suspended floor system providers will design the beam layouts to suit each specific application to ensure the system performs structurally.

The final beam layout will play an important part in the U-value assessment of each design. An assessor will look at the beam centre ratio – and will use this to calculate the design’s percentage of concrete versus insulation.

Some system providers hold independent certificates for their product offer. BBA, for example, provides indicative U-value and Psi values. But, while these indicative numbers are useful, it’s important that the precise thermal performance of each floor is assessed on its own merit during the design phase.

=== There are two types of EPS panel defined in BS EN 15037-4 ===

Insulating infill blocks are designed to provide best thermal performance, bear the footfall loads imposed during installation and withstand both the short- and long-term loads imposed during the life of the building. BS EN 15037-4 outlines the required performance criteria for Expanded Polystyrene (EPS) Infill Panels – and it covers two types, R1 and R2.

R1 panels perform no mechanical function to the final floor system, but may act as formwork during construction of the floor.

R2 panels contribute to the mechanical function of the final floor system.

The type of panel chosen will have implications for the specification of the floor wearing surface above. This will be a timber deck, or a structural or non-structural concrete topping – and options will be defined by the type of floor system specified and the imposed loads of the building. The specification of the insulating infill panels chosen will also be a factor.

NHCB guidelines are evolving too

NHBC provides detailed guidance documents for suspended beam and infill floor systems and the accepted toppings that can be used to finish the construction. Structural screeds will be reinforced by way of either, micro fibre, macro fibre, steel fibre or steel mesh.

A recent change to NHBC requirements means that micro-fibre concrete toppings are no longer recommended over non-load bearing blocks and Type R1 insulating infill panels. The industry is currently working towards a wider range of suitable reinforced concrete toppings to assist designers and specifiers meet NHBC requirements.

[[File:NHBC.png|link=File:NHBC.png]]

In conclusion…

… the use of suspended beam and insulating infill panels is increasing for all the obvious reasons – speed of install, thermal performance, enhanced junction performance, health and safety benefits for the installer. Independently tested and certified products/systems are available and in most cases accepted for use by NHBC.

File:Bba-logo.png

2017-09-04T09:01:45Z

Jablite:

File:NHBC.png

2017-09-04T08:53:50Z

Jablite:

File:AIO-clean-pic-1.jpg

2017-09-04T08:52:58Z

Jablite:

File:Quickfloor.jpg

2017-09-04T08:52:21Z

Jablite:

File:Block-and-beam-floor.jpg

2017-09-04T08:49:13Z

Jablite:

Beam and Infill Suspended Floors

2017-09-01T14:32:39Z

Jablite: Created page with "By Steve Broadhurst, Technical and NPD Manager, Jablite Beam and block floor construction methods – a historical perspective Suspended beam and block floor construction has b..."

By Steve Broadhurst, Technical and NPD Manager, Jablite

Beam and block floor construction methods – a historical perspective

Suspended beam and block floor construction has been an increasing popular option for house-builders since the 1970s – and this structural option now has a market share of approximately 40%.

[[File:block-and-beam-floor.jpg|520px]]

The structure’s basic design has remains unchanged – T-shaped precast concrete beams are laid in rows suspended on the inner leaf of the main walls. The gaps between the beams are then infilled with blocks.

In the earliest iterations of this system, the block material was usually concrete. Now, increasingly, architects and construction companies are specifying materials with more attractive insulating properties – and which are also easier to install.

Using insulating block infill – getting the best of best worlds

Specifying insulating materials for block infill is a win-win option. Structural integrity isn’t compromised, but thermal performance is vastly improved. Additionally, many insulating materials are, by definition, light in weight. This means they can be speedily and easily installed by trained workers – and are safer to handle.

Thermal performance can be improved even further by placing a separate insulating sheet between the beam tops and the floor screed or topping

In summary, insulating block infill materials offer:

* Enhanced thermal performance
* Increased speed of installation
* Reduced Health & Safety risk for the installer

[[File:Quickfloor.jpg|520px]]

Insulating block infill materials are also driving a step change in structural design

Until relatively recently, infill blocks would be designed to lie flush with the tops of the concrete beams with the volume of the insulating panel beneath the beam. However, improvements in design mean that increasingly, we’re seeing insulating layers being designed to lie between-and-over the concrete beams.

A new development from Jablite is the [http://www.jablite.co.uk/application/all-in-one-thermal-floor-system/ All-in-One Thermal Floor System] which removes the requirement for an additional sheet of insulation.

[[File:AIO-clean-pic-1.jpg|521px]]

What’s the difference between a self-bearing and a non-self-bearing system? And why does it matter?

In a self-bearing structure the concrete beams alone provide the final strength of the floor independently of infill blocks and the structural topping.

In a non-self-bearing structure, load is shared with the concrete topping cast directly over the tops of the suspended concrete beams.

Specifications for suspended Beam and Block floor systems are covered by the harmonised European Standard BS EN 15037 which is published in parts 1 to 5:

Part 1 Beams

Part 2 Concrete Blocks

Part 3 Clay Blocks

Part 4 Expanded Polystyrene Blocks

Part 5 Lightweight Blocks for simple formwork

In addition to the beam and block / infill specification, consideration must also be given to the floor finish. This will largely be dependent on the type of substrate, the beam and infill system used and whether that system is deemed to be self-bearing or non-self-bearing as defined in BS EN 15037-1.

It’s important to consider the performance parameters of each element of a self-bearing beam and insulating infill system

Pre-stressed concrete beams are designed to span the required suspended floor distances and be capable of withstanding the applied loads as a self-bearing specification. Suspended floor system providers will design the beam layouts to suit each specific application to ensure the system performs structurally.

The final beam layout will play an important part in the U-value assessment of each design. An assessor will look at the beam centre ratio – and will use this to calculate the design’s percentage of concrete versus insulation.

Some system providers hold independent certificates for their product offer. BBA, for example, provides indicative U-value and Psi values. But, while [[File:bba-logo.png|129px]]these indicative numbers are useful, it’s important that the precise thermal performance of each floor is assessed on its own merit during the design phase.

There are two types of EPS panel defined in BS EN 15037-4

Insulating infill blocks are designed to provide best thermal performance, bear the footfall loads imposed during installation and withstand both the short- and long-term loads imposed during the life of the building. BS EN 15037-4 outlines the required performance criteria for Expanded Polystyrene (EPS) Infill Panels – and it covers two types, R1 and R2.

R1 panels perform no mechanical function to the final floor system, but may act as formwork during construction of the floor.

R2 panels contribute to the mechanical function of the final floor system.

The type of panel chosen will have implications for the specification of the floor wearing surface above. This will be a timber deck, or a structural or non-structural concrete topping – and options will be defined by the type of floor system specified and the imposed loads of the building. The specification of the insulating infill panels chosen will also be a factor.

NHCB guidelines are evolving too

NHBC provides detailed guidance documents for suspended beam and infill floor systems and the accepted toppings that can be used to finish the construction. Structural screeds will be reinforced by way of either, micro fibre, macro fibre, steel fibre or steel mesh.

A recent change to NHBC requirements means that micro-fibre concrete toppings are no longer recommended over non-load bearing blocks and Type R1 insulating infill panels. The industry is currently working towards a wider range of suitable reinforced concrete toppings to assist designers and specifiers meet NHBC requirements.

[[File:NHBC.png|379px]]

In conclusion…

… the use of suspended beam and insulating infill panels is increasing for all the obvious reasons – speed of install, thermal performance, enhanced junction performance, health and safety benefits for the installer. Independently tested and certified products/systems are available and in most cases accepted for use by NHBC.

User:Jablite

2017-05-17T14:25:09Z

Jablite: